Custom Challenge Coins

BD factory-direct custom challenge coins built for programs where relief depth, edge definition, and two-side alignment matter. Our in-house lines support consistent bulk challenge coin production from approved sample to repeat orders.

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What You Can Customize

Coin Size, Thickness & Feel

Size and thickness aligned to program

2D / 3D Relief

Raised/recessed depth

Edge Options

Standard edge or custom edge preference

Two-Side Layout

Front/back details reviewed

Finishes

Gold / silver / nickel / antique / black nickel

Color Steps

Enamel filling and/or printing

Text

Engraving options as required

Packing

Bulk packing and individual packing

Factory-Direct Production Lines

You work directly with our BD factory team. As a custom challenge coins manufacturer, we run key steps on in-house lines to reduce variation between sample and bulk—especially for relief clarity, edge definition, and finish stability.

Metal forming line (stamping / die casting based on design) to lock in relief structure

Polishing & surface prep line to keep faces clean and edges sharp

Finishing line (plating / surface finishing options as requested) matched to the approved sample

Color application line (enamel) and printing line (when artwork requires printing)

QC checkpoints focused on relief clarity, edge consistency, and finish appearance

Packing line for bulk shipment preparation

Edge Options & Detail Control

The edge is what buyers notice first in hand. We review your custom challenge coin edge preference early, then control relief depth and edge definition so the coin keeps a crisp, premium look in bulk.

Finishes & Color

Finish and color appearance are confirmed by the approved sample. For bulk runs, we focus on stable surface appearance and consistent color steps so coins look uniform across the full quantity and on repeat orders.

Factory Workflow

1. Share specs & artwork (or reference image)

2. Mockup & quote with revision support

3. Sampling for approval before bulk production

4. Mass production with QC checkpoints

5. Final inspection + packing for shipment

Request a Production Plan

Certificates

Relevant certificates and documentation can be provided upon request for buyer review, based on product and market requirements.

Custom Challenge Coins FAQs

Are challenge coins produced on your in-house production lines in BD?

Yes. Key steps run in our BD workshop, including forming, polishing/surface prep, finishing, QC checkpoints, and packing. Enamel/printing is used when the design requires it.

What do you need to quote custom challenge coins accurately?

Coin size, thickness (if known), quantity, finish preference, edge preference (if any), color steps (enamel/printing), deadline, and artwork/reference image.

Can you support custom edge options for challenge coins?

Yes. Share the edge style you want or a reference photo. We’ll confirm feasibility based on size and design.

Can I approve a sample before mass production?

Yes. Sampling is available. Bulk production follows the approved sample specifications.

 How do you keep bulk custom challenge coins consistent for reorders?

We follow the approved sample standard, control forming and surface prep, apply QC checkpoints during production, and complete final inspection before packin

What finishes are available for custom challenge coins?

Common finishes include gold, silver, nickel, antique, and black nickel (as requested). Finish is matched to the approved sample.

Can you add enamel or printing on challenge coins?

Yes. Enamel/printing depends on artwork. Provide color references (Pantone if available); final appearance is confirmed by the approved sample.

Do you support packing for program distribution?

Yes. Bulk packing and individual packing options can be arranged upon request, including labeling coordination when needed.

Can you share production-line photos or videos for buyer review?

Yes. We support export-ready packing, and individual packing/label coordination can be arranged when needed.

Get a Quote for Custom Challenge Coins